TDLR conduit fill practice
Conduit fill checks that the wires don't take up more of the pipe than code allows, so they can shed heat. This is a TDLR Calculations-part question type, now scored on its own. Here is the pattern, one worked example, and an original question to try.
Last reviewed June 2026
One worked example
Five 12 AWG THHN run in 1-inch EMT. Are you under the fill limit?
- 1Name the problem
This is a conduit fill. Bundle too many wires and they cannot shed heat, so code caps how much of the pipe the conductors can take up.
- 2Add up the conductor area
Each conductor takes a fixed area from Chapter 9 Table 5. Add them all together.
5 × 12 AWG THHN = 0.0665 sq in
Subtotal: 0.0665 sq in (5 conductors)
- 3Find the allowed fill
Table 1 sets the cap by how many conductors are in the pipe. One conductor 53%, two 31%, three or more 40%.
5 conductors → 40% allowed
Raceway area (Table 4): 0.864 sq in
Allowed = 0.864 × 0.40 = 0.3456 sq in
- 4Compare
Your conductors fill 7.70% of the pipe. The raceway has room. You are under the limit.
0.0665 sq in vs 0.3456 sq in allowed
Try an original question
You are pulling 12 AWG THHN through 1/2-inch EMT. The EMT has 0.304 square inches inside, and each 12 THHN is 0.0133 square inches.
What is the maximum number of 12 AWG THHN allowed?
- A7
- 9
- C12
- D13
Answer B. Three or more conductors cap at 40% (Chapter 9 Table 1). 0.40 x 0.304 = 0.1216 square inches, divided by 0.0133 per conductor, is 9.14, so 9 fit.
- NEC 2023 Chapter 9, Table 1
- NEC 2023 Chapter 9, Table 5
Why the other answers tempt you
- A: 7 uses the two-conductor 31% limit. With three or more conductors you use 40%, not 31%.
- C: 12 uses the single-conductor 53% limit. That only applies when there is exactly one conductor.
- D: 13 uses the 60% nipple exception, which only applies to a sleeve 24 inches or shorter, not a normal run.
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